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基于 EIS–DRT 融合分析的储能电芯内阻异常识别方法及工程应用

An EIS–DRT Fusion-Based Method for Internal Resistance Anomaly Detection in Energy Storage Cells and Its Engineering Application

  • 摘要: 面向大规模储能系统安全运维需求,电芯膨胀引发的内阻劣化是触发热失控的重要前驱特征之一。针对大容量磷酸铁锂电芯膨胀异常早期识别困难的问题,本文提出一种融合电化学阻抗谱(EIS)、弛豫时间分布(DRT)与混合脉冲功率特性(HPPC)的电芯内阻异常识别方法。首先,通过DRT对EIS数据进行反演,实现等效电路RC支路阶数的定量判定,构建并验证了五阶RC等效电路模型,能够精确表征电芯多时间尺度阻抗特性。其次,通过高温过充实验制备不同膨胀程度电芯,并结合多倍率充放电及HPPC测试,系统分析正常与膨胀电芯在不同荷电状态下的内阻演化规律。结果表明,膨胀缺陷会在各时间常数尺度上同步引发内阻升高,且在高时间常数支路中表现更为显著。进一步地,基于实际储能电站运行数据构建内阻异常判定阈值,并依托硬件在环(HIL)平台开展BMS系统软硬件协同验证。通过异常电芯数据嵌入真实工况序列的混合仿真,验证了所提方法在复杂运行场景下的异常识别与定位能力。同时,结合多MCU并行计算架构,实现了毫秒级内阻在线辨识。研究结果表明,该方法能够有效支撑电芯膨胀异常的早期识别,为大规模储能系统安全预警与运维决策提供技术支撑。

     

    Abstract: To ensure the safe operation of large-scale energy storage systems, internal resistance degradation induced by cell swelling is recognized as a critical precursor to thermal runaway. This study proposes an abnormal internal resistance identification method by integrating electrochemical impedance spectroscopy (EIS), distribution of relaxation times (DRT), and hybrid pulse power characterization (HPPC) for early detection of swelling faults in large-capacity LiFePO? cells. First, DRT inversion of EIS data is employed to quantitatively determine the RC order of the equivalent circuit, and a five-order RC model is constructed and validated to accurately characterize multi-timescale impedance behavior. Then, cells with different swelling degrees are fabricated via high-temperature overcharge experiments, and their resistance evolution is systematically analyzed under various states of charge using multi-rate charge–discharge and HPPC tests. The results indicate that swelling defects lead to consistent resistance increases across all time constants, with more pronounced effects in high-time-constant branches. Furthermore, based on operational data from an actual energy storage station, resistance thresholds for anomaly detection are established. A hardware-in-the-loop (HIL) platform is utilized to perform co-simulation of the battery management system (BMS). By embedding abnormal cell data into real operating profiles, the proposed method demonstrates reliable identification and localization capability under complex conditions. In addition, a multi-MCU parallel computing architecture enables millisecond-level online resistance estimation. The proposed method provides an effective engineering solution for early detection of swelling-induced abnormalities and supports safety warning and operation decision-making in large-scale energy storage systems.

     

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