CRH380D变流器IGBT模块寿命的参数研究
Study on parameters of IGBT module life of CRH380D converter
-
摘要: 针对CRH380D动车组变流器核心部件IGBT模块的寿命评估问题,以运行10年的五级修模块及同型号新品为研究对象,开展高温高压反偏(HTRB)及功率循环加速老化试验,探究其寿命特征参数退化规律。试验结果表明:HTRB试验1000小时截尾时,所有样品均未失效且参数无明显退化趋势,表明高温高电压环境并非IGBT可靠性薄弱环节;功率循环试验中,模块主要因芯片与DCB层及DCB层与底板间焊料层老化而失效,表现为结壳热阻增大、集电极截止电流(ICES)急剧上升;基于Coffin-Manson寿命模型评估,五级修模块剩余寿命均超过10年。研究为动车组IGBT模块的运维策略制定及寿命预测提供了试验依据与数据支撑。Abstract: Aiming at the life evaluation problem of IGBT module, the core component of CRH380D EMU converter, taking the five-level repair module and the new product of the same model that have been running for 10 years as the research object, the high temperature and high pressure reverse deflection (HTRB) and power cycle accelerated aging test are carried out to explore the degradation law of its life characteristic parameters. At the end of the 1000-hour HTRB test, none of the samples failed and there was no obvious trend of parameter degradation, indicating that high temperature and high voltage environment is not the weak link of IGBT reliability. In the power cycle test, the module mainly fails due to the aging of the solder layer between the chip and the DCB layer and the solder layer between the DCB layer and the bottom plate, which is manifested as the increase of the thermal resistance of the crust and the sharp increase of the collector cut-off current (ICES). Based on the Coffin-Manson life model evaluation, the remaining life of the five levels of repair modules is more than 10 years. The research provides experimental basis and data support for the operation and maintenance strategy formulation and life prediction of EMU IGBT module.
下载: