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潮汐约束下滩涂光伏场区电缆分级敷设关键技术与牵引力分析

Construction Techniques and Pulling-Force Analysis for Classified and Staged Cable Laying in Tidal-Flat Photovoltaic Fields under Tidal Constraints

  • 摘要: 针对滩涂光伏场区潮汐作业窗口短、钢桁架作业面不连续、栈桥通道受限导致的大截面集电电缆敷设组织困难和牵引风险较高等问题,以中核田湾200万千瓦滩涂光伏示范项目为依托,提出码头前置配线、海上子阵补充敷设和栈桥机械化敷设相结合的分级施工方法,采用输送机、滑轮与绞磨协同敷设35 kV集电电缆。针对3×400 mm²和3×300 mm²电缆,建立直线及直线与单个水平转弯组合工况的低速稳态牵引模型;在不计中间输送机有效驱动力的条件下,校核不利路径布置下的牵引力,并分析转弯段等效摩擦系数的影响。计算结果表明,3×400 mm²电缆500 m直线及组合工况的牵引力分别为14.43 kN和20.94 kN,均低于27 kN控制值;3×300 mm²电缆相应牵引力分别为12.86 kN和18.22 kN,组合工况的控制值利用率为91.1%,转弯段等效摩擦系数增至约0.254时,牵引力达到20 kN控制值。工程应用表明,分级施工与机械化敷设方法能够适应滩涂现场作业条件;牵引力计算可为识别敏感工况、布置机具和控制施工风险提供依据。

     

    Abstract: Short tidal working windows, discontinuous steel-truss working surfaces, and restricted trestle passages make large-cross-section collector cables difficult to install and increase pulling risks in tidal-flat photovoltaic fields. Using the Tianwan 2 GW tidal-flat photovoltaic demonstration project as a case study, a staged cable-laying method was developed that combines wharf-side pre-wiring, supplementary laying within offshore subarrays, and mechanized laying along trestles. Cable conveyors, rollers, and winches were used together to lay 35 kV collector cables. A low-speed steady-state pulling model was established for 3×400 mm² and 3×300 mm² cables on straight routes and combined routes comprising a straight section and a single horizontal bend. Pulling forces under an unfavorable route arrangement were calculated without accounting for the effective driving forces of intermediate conveyors, and the influence of the equivalent bend friction coefficient was analyzed. For the 3×400 mm² cable, the calculated pulling forces on a 500 m straight route and the combined route were 14.43 kN and 20.94 kN, respectively, both below the project control value of 27 kN. The corresponding values for the 3×300 mm² cable were 12.86 kN and 18.22 kN. The combined-route force reached 91.1% of the 20 kN control value and reached that limit when the equivalent bend friction coefficient increased to approximately 0.254. Field application shows that the staged and mechanized laying methods are suitable for the site conditions. The calculations provide a basis for identifying sensitive pulling conditions, arranging equipment, and controlling construction risks.

     

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