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一种闸门启闭机高度仪离线标定自动化装置研究及应用

Research and Application of an Offline Calibration Automatic Device for Gate Hoist Height Gauge
Yang Gang¹, Zhu Yifan2, Zhao Chen3, Yang Xiaoling4,Cai Xiangang⁵, Yu Yao⁶, Zheng Shiman⁷
(Yalong River Hydropower Development Co., Ltd., Chengdu, Sichuan 610051, China)

  • 摘要: 通过仿真水电站闸门启闭机高度仪、编码器安装方式及通讯连接,从结构设计、技术参数计算、核心功能实现、仿真试验研究与技术应用多个层面,系统阐述了装置的研制过程,研究了离线态下对高度仪和编码器进行标定的高集成自动化装置。通过机械传动计算、信号传输精度分析及多组标定应用验证,该装置可在离线状态下实现高度仪与编码器的精准化、自动化标定,标定精度误差≤0.02%,标定效率较传统方法提升80%以上,有效解决了闸门启闭机系统停机标定影响发电机组出力的问题,为智能水电站设备维护提供了全新技术方案。

     

    Abstract: By simulating the installation methods and communication connections of the height gauges and encoders for the hoisting mechanisms of sluice gates in hydropower stations, this paper systematically elaborates on the development process of the device from multiple dimensions, including structural design, calculation of technical parameters, realization of core functions, simulation experimental research, and technical application. It also investigates a highly integrated automatic device for calibrating height gauges and encoders under offline conditions.Verified through mechanical transmission calculations, signal transmission accuracy analyses, and multiple sets of calibration experiments, the device enables precise and automatic calibration of height gauges and encoders in an offline state. Its calibration accuracy error is no more than 0.02%, and the calibration efficiency is improved by over 80% compared with traditional methods. This effectively resolves the problem whereby shutdown calibration of the sluice gate hoisting mechanism system affects the output of generator units, providing an innovative technical solution for the equipment maintenance of intelligent hydropower stations.

     

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