基于传感数据反馈与模糊PID的伺服电机恒张力自动控制研究
Research on Constant Tension Automatic Control of Servo Motor Based on Sensor Data Feedback and Fuzzy PID
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摘要: 伺服电机在高速动态收放卷工况下,采集的张力检测信号存在大量杂波,导致张力稳态波动大,降低卷绕加工质量。为此,提出了基于传感数据反馈与模糊PID的伺服电机恒张力自动控制研究。采用张力传感器完成现场张力原始数据实时采集,并通过前置数据滤波校正算法剔除现场机械振动、电磁干扰带来的异常传感数据,为后端精准控制提供纯净可靠的反馈数据源。构建模糊规则推理体系,依托张力实际偏差值与偏差变化率两大核心输入量,建立多维度模糊整定逻辑,实现PID控制器参数的在线动态自调整。进一步搭建张力负反馈闭环控制回路,完成张力给定值的调控,实现张力偏差快速修正与控制。对交流伺服电机进行了仿真实验,结果表明,所设计的控制策略可快速、准确将张力调整到目标值,超调量<0.2%,能够为伺服电机高精度恒张力控制提供理论思路与实践参考。Abstract: Under high-speed dynamic winding conditions, the tension detection signal collected by servo motors contains a large amount of clutter, resulting in large steady-state fluctuations in tension and reducing the quality of winding processing. Therefore, a research on constant tension automatic control of servo motors based on sensor data feedback and fuzzy PID is proposed. Real time collection of raw tension data on site is achieved through the use of tension sensors, and abnormal sensing data caused by mechanical vibration and electromagnetic interference on site is eliminated through pre data filtering and correction algorithms, providing a pure and reliable feedback data source for precise control in the backend. Build a fuzzy rule inference system, relying on the two core input variables of actual tension deviation value and deviation change rate, establish multi-dimensional fuzzy tuning logic, and achieve online dynamic self adjustment of PID controller parameters. Further build a tension negative feedback closed-loop control circuit to regulate the tension setpoint and achieve rapid correction and control of tension deviation. A simulation experiment was conducted on the AC servo motor, and the results showed that the designed control strategy can quickly and accurately adjust the tension to the target value, with an overshoot of less than 0.2%, providing theoretical ideas and practical references for high-precision constant tension control of servo motors.
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