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基于IGBT驱动保护的新能源变频器控制板安全设计方法

Safety Design Method for Control Board of New Energy Frequency Converter Based on IGBT Drive Protection

  • 摘要: 针对新能源变频器控制板在高压母线波动和强电磁干扰环境下存在的短路退饱和检测延迟、驱动欠压、过温降额、误触发和故障反馈不完整等问题,提出一种基于IGBT驱动保护的安全设计方法。该方法构建短路退饱和、软关断、欠压闭锁、过温降额、互锁保护和上位机反馈的协同链路,并将PCB隔离布线、Kelvin发射极回路、采样滤波和瞬态抑制纳入板级设计。测试结果显示,短路退饱和动作时间为3.20μs,驱动欠压闭锁时间为8.60μs,过温保护动作时间为12.40ms,故障反馈准确率为100%。

     

    Abstract: In response to the problems such as short-circuit de-saturation detection delay, drive under-voltage, over-temperature rating reduction, incorrect triggering and incomplete fault feedback existing in the control board of the new energy frequency converter under the conditions of high-voltage bus fluctuation and strong electromagnetic interference, a safety design method based on IGBT drive protection is proposed. This method constructs a collaborative link of short-circuit de-saturation, soft turn-off, under-voltage locking, over-temperature rating reduction, interlock protection and upper computer feedback, and incorporates PCB isolation wiring, Kelvin emitter circuit, sampling filtering and transient suppression into the board-level design. The test results show that the short-circuit de-saturation action time is 3.20 μs, the drive under-voltage locking time is 8.60 μs, the over-temperature protection action time is 12.40 ms, and the fault feedback accuracy rate is 100%.

     

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