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循环流化床机组辅机电机轴承热-结构耦合特性与状态评估

Thermal-Structural Coupling Characteristics and Condition Assessment of Auxiliary-Motor Bearings in a Circulating Fluidized-Bed Unit

  • 摘要: 循环流化床机组风机、给煤机和循环泵等辅机电机长期连续运行过程中,轴承异常通常伴随摩擦生热和结构载荷变化,单一温度监测难以同时反映两类状态。建立包含转轴、内外圈、等效滚动体和保持架的三维热-结构顺序耦合模型,设置正常、间隙增大等效、润滑劣化等效及负载增加30%工况。仿真得到四种工况最高温度分别为77.95、79.59、115.91、89.34 ℃,最大等效应力分别为71.84、75.26、141.43、93.39 MPa。以正常工况为基准构造温升-应力联合状态指数,实现不同异常工况的相对状态表征。为循环流化床机组风机、给煤机、循环泵等辅机电机轴承的状态监测和检修优先级判定提供参考。

     

    Abstract: Auxiliary motors driving fans, coal feeders and circulating pumps in circulating fluidized-bed units operate continuously, and bearing abnormalities generally involve both frictional heating and changes in structural loading. A three-dimensional sequential thermal-structural model comprising a shaft, inner and outer rings, equivalent rolling elements and a cage was established. Normal, equivalent increased-clearance, equivalent lubrication-degradation and 30% overload conditions were considered. The maximum temperatures were 77.95, 79.59, 115.91 and 89.34 °C, and the maximum equivalent stresses were 71.84, 75.26, 141.43 and 93.39 MPa, respectively. A combined condition index based on normalized temperature rise and equivalent stress was used to characterize the relative condition of the four cases. The results provide a reference for bearing condition monitoring and maintenance-priority decisions for auxiliary motors in circulating fluidized-bed units.

     

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