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干式胶浸纤维套管结构、工艺及应用优缺点探析

Analysis of the Structure, Process, and Application-related Advantages and Disadvantages of Dry-type Resin-impregnated Fiber Bushings

  • 摘要: 以胶浸纤维干式套管为研究对象,从结构组成、制造工艺和工程应用三个层面开展分析。首先,阐述该类套管以电容型固态绝缘为核心、以复合外绝缘为外部防护的结构体系及其功能分工;其次,围绕电容芯体卷制、干燥固化、总装密封等关键工序,分析影响产品绝缘可靠性和制造一致性的主要控制要点;最后,在与油纸电容式套管对比的基础上,总结胶浸纤维干式套管在安全性、环境适应性、维护方式和结构紧凑性方面的优势,并分析其在介质损耗、耐温性能、工艺窗口和制造成本等方面的局限。研究表明,胶浸纤维干式套管在提升设备本体安全性和降低运行维护复杂度方面具有较高工程应用价值,但其性能发挥高度依赖材料体系选择与制造过程控制。本文可为该类套管的工程选型、设计优化及质量控制提供参考。

     

    Abstract: This paper investigates dry-type resin-impregnated fiber bushings from the perspectives of structural configuration, manufacturing process, and engineering application. First, the structural system of this type of bushing is described, featuring capacitive solid insulation as the core and composite external insulation as the outer protective system. Second, the key manufacturing stages—including capacitor core winding, drying and curing, and final assembly and sealing—are analyzed, with emphasis on the main control factors affecting insulation reliability and production consistency. Finally, based on a comparison with oil-paper capacitor bushings, the advantages of dry-type resin-impregnated fiber bushings in safety, environmental adaptability, maintenance mode, and structural compactness are summarized, while their limitations in dielectric loss, temperature resistance, process window, and manufacturing cost are also discussed. The results show that this type of bushing has considerable engineering value in improving equipment safety and reducing maintenance complexity; however, its performance depends strongly on material selection and process control. This study can provide reference for engineering selection, design optimization, and quality control of such bushings.

     

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