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工程机械柔性数字化生产线布局规划与效率提升研究

Research on Layout Planning and Efficiency Improvement of Flexible Digital Production Lines for Construction Machinery

  • 摘要: 工程机械产品具有“单件小批量、工艺复杂、定制个性强”的典型特征,传统刚性生产线在响应多品种混流生产时暴露出布局固化、切换耗时长、物流冗余等系统性困境。本文在界定柔性数字化生产线内涵特征的基础上,构建了融合物流熵约束的设备布局动力学模型,提出了基于数字孪生的“规划—仿真—反馈”闭环迭代布局规划方法,并建立了面向柔性产线的多层级效率提升机制。研究表明,柔性数字化生产线的布局优化在本质上是一个将企业级柔性战略逐层映射为制造系统结构参数的过程,效率提升的突破口在于把握“动态响应能力”这一核心中介变量。研究结果为工程机械企业的数字化产线改造提供了理论依据和方法支撑。

     

    Abstract: Engineering machinery products have typical characteristics of "single piece small batch, complex process, and strong customization personality". Traditional rigid production lines expose systematic difficulties such as layout solidification, long switching time, and logistics redundancy when responding to mixed production of multiple varieties. On the basis of defining the connotation characteristics of flexible digital production lines, this article constructs a dynamic model of equipment layout that integrates logistics entropy constraints, proposes a "planning simulation feedback" closed-loop iterative layout planning method based on digital twins, and establishes a multi-level efficiency improvement mechanism for flexible production lines. Research has shown that the layout optimization of flexible digital production lines is essentially a process of mapping enterprise level flexible strategies layer by layer into manufacturing system structural parameters, and the breakthrough point for efficiency improvement lies in grasping the core mediating variable of "dynamic response capability". The research results provide theoretical basis and methodological support for the digital production line transformation of construction machinery enterprises。

     

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