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玻璃烧结密封连接器打底工艺优化设计

Optimization Design of Priming Process for Glass Sintered Hermetic Connectors

  • 摘要: 某型电缆组件采用玻璃烧结密封连接器,该连接器为装配首道工序部件,其打底工序质量直接决定产品最终合格率。目前该工序完全依靠人工操作完成,作业稳定性差,各类质量问题频发,产品报废率居高不下,极大制约生产进度与产品按期交付。为提升装配作业效率与产品良品率,本文结合该电缆组件实际生产工况,深入剖析现存质量缺陷与工艺痛点,提出专用打底工装设计及工艺优化方案。经实物试制与现场验证表明,采用专用打底工装作业后,工序操作效率显著提升,产品加工质量得到稳定管控。本次研究成果可为该类电缆组件小批量试制及规模化量产提供理论依据与实操参考,同时也为同类产品选用玻璃烧结密封连接器积累了可靠的实践数据。

     

    Abstract: A certain type of cable assembly adopts glass sintered hermetic connectors, which are assembled in the first working procedure. The quality of the priming process directly affects the final product qualification rate. At present, this process is fully completed manually with poor operation stability, frequent quality defects and a high product scrap rate, which greatly restricts the production schedule and on-time product delivery. To improve assembly efficiency and product yield, this paper analyzes existing quality defects and technical difficulties based on the actual production conditions of the cable assembly, and proposes schemes for designing dedicated priming tooling and process optimization. Physical trial production and on-site verification prove that the application of special priming tooling can greatly improve operating efficiency and steadily control product processing quality. The research results provide theoretical basis and practical reference for trial production and mass production of such cable assemblies, and also accumulate reliable practical data for the selection of glass sintered hermetic connectors in similar products.

     

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