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基于源网荷协同的严寒地区电极锅炉蓄热供暖电气自控一体化设计

Integrated Electrical and Automatic Control Design for Electrode Boiler Thermal Storage Heating in Severe Cold Regions Based on Source-Grid-Load Coordination

  • 摘要: 为破解新疆北疆兵团团场冬季供暖期大规模光伏消纳困难与传统电采暖功率受限、电气热工设计割裂等问题,以第七师125团50万㎡煤改电工程为依托,提出10kV电极锅炉直供与DCS协同自控一体化设计方案。基于现场气象、岩土、电网勘测数据,通过多维度电气比选确定2×25MW浸没式电极锅炉+常压水蓄热技术路线,创新设计省去降压变压器的直供配电架构、有源滤波谐波治理方案及光伏/谷电/平段三段自动蓄热控制逻辑,构建适配-22.2℃严寒工况的多级电气-热工安全联锁体系。工程实测表明:系统谐波畸变率降至2.7%,采暖季消纳光伏电量2978.85万kWh,区域弃光率由18.2%降至3.6%,年减排CO²25.86万t,实现了零燃煤污染物排放。该一体化设计方法可为严寒地区同类煤改电蓄热供暖项目提供标准化技术范本。

     

    Abstract: STo address the challenges of large-scale photovoltaic (PV) curtailment during winter heating periods in corps farms of northern Xinjiang, along with the power limitations of conventional electric heating systems and the disconnection between electrical and thermal control designs, this paper proposes an integrated electrical and automatic control design scheme featuring 10kV direct-supply electrode boilers coordinated with DCS, based on the 500,000 m2 coal-to-electricity heating retrofit project in the 125th Corps, Seventh Division. Utilizing on-site meteorological, geotechnical, and power grid survey data, a multi-dimensional electrical comparison identifies the optimal technical route of 2×25MW immersed electrode boilers combined with atmospheric stratified water thermal storage. The innovative design incorporates a direct-supply power distribution architecture eliminating step-down transformers, an active power filter (APF) harmonic mitigation solution, and a three-stage automatic thermal storage control logic triggered by PV output, time-of-use electricity pricing, and ambient temperature, while establishing a multi-level electrical-thermal safety interlock system suited for extreme cold conditions down to -22.2℃. Engineering measurements demonstrate that the system achieves a total harmonic distortion (THD) of 2.7%, consumes 29.7885 million kWh of PV electricity during the heating season, reduces the regional PV curtailment rate from 18.2% to 3.6%, and cuts annual CO² emissions by 58,600 tons, realizing zero coal-fired pollutant emissions. This integrated design methodology can serve as a standardized technical paradigm for similar coal-to-electricity thermal storage heating projects in severe cold regions.

     

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