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某电厂凝结水精处理混床制水量偏低问题分析及对策

Analysis and Countermeasures of Low Water Production of a Power Plant"s Condensate Polishing Bed

  • 摘要: 针对某2×600MW燃煤机组凝结水精处理系统6台高速混床制水量偏差大、4A混床周期制水量极低的问题,通过现场运行状态观察、设备内部拆解检查、再生系统性能验证等方法开展原因分析。结果表明,4A混床上部进水水帽绕丝间隙存在差异,间隙偏小的水帽被树脂严重堵塞,导致布水不均匀、进水偏流,是制水量偏低的核心原因。结合问题根源提出了将绕丝间隙1.02mm的水帽更换为1.2mm的水帽、定期检查维护、优化树脂量控制、规范混床失效判定标准等针对性解决措施。实施后4A混床周期制水量提高4.5倍。

     

    Abstract: In response to the large deviation in water production and extremely low cycle water production of 6 high-speed mixed beds in the condensate polishing system of a 2x60MW coal-fired unit, the causes were analyzed through methods such as on-site observation of operation status, internal disassembly inspection of equipment, and verification of regeneration system performance. results show that there are differences in the winding gap of the water inlet cap on the upper part of the 4A mixed bed, and the cap with a smaller gap is seriously by resin, resulting in uneven water distribution and inlet water diversion, which is the core cause of low water production. In view of the root cause of the problem, targeted such as replacing the water cap with a winding gap of 1.02mm with a water cap of 1.2mm, regular inspection and maintenance, optimizing the control resin quantity, and standardizing the criteria for judging the failure of mixed beds were proposed. After implementation, the cycle water production of the 4A mixed bed increased by 45 times.

     

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