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循环流化床半干法脱硫电气辅机变频安全节能协同控制

Coordinated Variable-Frequency Control for Safety and Energy Saving of Electrical Auxiliaries in Circulating-Fluidized-Bed Semi-Dry Flue Gas Desulfurization

  • 摘要: 针对循环流化床机组负荷变化时半干法脱硫电气辅机能力富余与深度调频安全边界并存的问题,建立主风机、流化风机、给料设备及增湿水泵的参数化代表性模型;计入风机运行点、电机负载率和变频器频率—负载特性,构造温度、烟速、流化需求、电机负载及最低频率等约束下的综合裕度。设置传统控制、负荷比例变频和安全节能协同控制,对54组稳态工况、3组动态扰动及参数敏感性进行计算。结果表明,协同控制相对传统控制的逐工况平均节电率为14.59%,比例控制有14组稳态工况越界,协同控制54组均可行。进一步检查48项低置信度参数,按公开烟速范围将塔截面和最低烟速标定为84.0 m2和2.365 m/s。DCS式含噪仿真记录中24/36个通道可辨识,时间常数平均估计偏差最大0.16%。该模型为电气辅机功率核算、控制策略优选、运行可行域分析及动态安全代价评估提供支撑。

     

    Abstract: A parametric model incorporating fan operating points, motor loads, VFD characteristics, and safety limits was developed for four auxiliaries in circulating fluidized bed semi-dry flue gas desulfurization. Conventional, proportional, and coordinated strategies were compared in 54 steady cases and three disturbances. Relative to conventional control, coordinated control saved 14.59% on average; proportional control violated 14 steady cases, whereas coordinated control was feasible throughout. Under compound disturbance, coordinated control used 2.08% more energy than the infeasible proportional strategy but eliminated 439 violation samples. Checking 48 low-confidence parameters against published gas-velocity ranges gave a tower area of 84.0 m2 and a minimum superficial velocity of 2.365 m/s; re-optimization retained feasibility without changing power. All 12 fan, motor, and VFD efficiency checks passed. Noisy DCS-like simulations identified 24 of 36 channels with a maximum mean time-constant error of 0.16%. The model supports power calculation, strategy comparison, feasible-region search, and dynamic safety-cost assessment; field use requires equipment curves and actual DCS data.

     

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