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高工频复合协同供电的多晶硅还原炉电源改造技术研究

High-frequency and power-frequency composite collaborative power supply transformation technology for polysilicon reduction furnace

  • 摘要: 针对改良西门子法多晶硅还原炉传统工频供电存在硅棒内外温差大、易熔芯裂棒、单位电耗偏高的问题,提出一种工频 - 高频并联叠加复合电源改造方案。首先分析硅棒集肤效应下温度场分布机理,梳理国内外高频加热电源技术发展现状与现有方案短板;设计适配 40 对棒六相、60 对棒九相还原炉的分相并联高频电源架构,搭建含整流、斩波、逆变、谐振回路的全数字化 IGBT 高频功率单元,配套自适应频率跟踪 PI 协同控制策略;改造方案兼容原有工频功率柜,采用水冷铜管高频输出母线实现无大幅炉体改动升级。现场测试结果表明:复合供电模式可将硅棒温度均匀性误差控制在 ±5℃以内,同等表面沉积温度下总加热电流显著降低,还原工序单位产品电耗实现下降,同时减少热应力导致的停炉故障,硅棒致密度与产品品质同步提升。本文创新点在于实现工频与高频电源深度协同叠加、存量设备低改动兼容改造、宽负载阻抗自适应数字控制,可为多晶硅行业还原炉节能电气改造提供工程参考。

     

    Abstract: Aiming at the problems of large temperature difference inside and outside silicon rods, frequent core melting and rod cracking, and high unit power consumption caused by traditional power-frequency power supply of polysilicon reduction furnaces in the improved Siemens process, a transformation scheme of composite power supply with parallel superposition of power frequency and high frequency is proposed. Firstly, the temperature field distribution mechanism under the skin effect of silicon rods is analyzed, and the development status of high-frequency heating power supply technology at home and abroad as well as the shortcomings of existing schemes are summarized. A phase-separated parallel high-frequency power supply architecture suitable for 40-pair six-phase and 60-pair nine-phase reduction furnaces is designed, and a fully digital IGBT high-frequency power unit including rectifier, chopper, inverter and resonant circuit is constructed, matched with an adaptive frequency-tracking PI coordinated control strategy. The transformation scheme is compatible with the original power-frequency power cabinets, and water-cooled copper tubes are adopted as high-frequency output busbars to realize upgrading without major modifications to the furnace body. Field test results show that the composite power supply mode can limit the temperature uniformity error of silicon rods within ±5 °C. Under the same surface deposition temperature, the total heating current is significantly reduced, the unit power consumption of the reduction process is lowered, shutdown failures caused by thermal stress are mitigated, and the compactness and product quality of silicon rods are improved simultaneously. The innovations of this paper lie in the deep coordinated superposition of power-frequency and high-frequency power supplies, low-modification compatible transformation of existing equipment, and digital adaptive control for wide load impedance, which can provide engineering references for energy-saving electrical transformation of reduction furnaces in the polysilicon industry.

     

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