基于数字孪生与多模态深度学习的大型装备故障预测性维护方法
Predictive Maintenance Method for Large Equipment Faults Based on Digital Twins and Multimodal Deep Learning
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摘要: 仅依赖单一传感器数据,只能获取装备局部片面运行信息,大型装备故障维护的可靠性较低。为此,提出基于数字孪生与多模态深度学习的大型装备故障预测性维护方法。梳理装备基础资料并部署多类型传感器采集数据,采用分层建模策略构建“几何层-物理层-行为层-决策层”四级数字孪生模型,实现物理装备与虚拟模型的精准映射及闭环联动;对采集的多模态数据进行预处理、单模态特征提取,结合注意力机制完成多模态特征融合,得到能全面反映装备状态的融合特征;基于融合特征与数字孪生模型,采用BiLSTM模型并结合健康指数预测装备剩余使用寿命,设置预警阈值实现故障预警,完成装备预测性维护。实验显示,研究方法使空载工况下振动信号MAE降低至0.032、RMSE降低至0.045,温度信号MAE降低至0.028、RMSE降低至0.039,使多数装备计划外停机减少率达到60%-85%,提升了大型装备故障维护的可靠性。Abstract: Relying solely on single sensor data can only obtain partial and one-sided operational information of equipment, and the reliability of large-scale equipment fault maintenance is low. Therefore, a large-scale equipment fault predictive maintenance method based on digital twin and multimodal deep learning is proposed. Sort out the basic information of equipment and deploy multiple types of sensors to collect data. Adopt a hierarchical modeling strategy to construct a four level digital twin model of "geometric layer physical layer behavioral layer decision layer", achieving precise mapping and closed-loop linkage between physical equipment and virtual models; Preprocess the collected multimodal data, extract single modal features, and combine attention mechanism to complete multimodal feature fusion, obtaining fusion features that can comprehensively reflect the equipment status; Based on the fusion of features and digital twin model, BiLSTM model is adopted and combined with health index to predict the remaining service life of equipment. Warning thresholds are set to achieve fault warning and complete predictive maintenance of equipment. Experiments have shown that the research method reduces the vibration signal MAE to 0.032 and RMSE to 0.045 under no-load conditions, and the temperature signal MAE to 0.028 and RMSE to 0.039, resulting in a reduction rate of 60% -85% in unplanned shutdowns for most equipment and improving the reliability of large-scale equipment fault maintenance.
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