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复杂环境下电力电缆敷设施工工艺与质量控制研究

Research on Construction Technology and Quality Control of Power Cable Laying in Complex Environment

  • 摘要: 针对复杂环境下电力电缆敷设中既有管线交错、地质多变、作业面狭窄导致管线易损、护层损伤及定位偏差的瓶颈问题,提出一套“精准探测-组合牵引-模块支架”三阶段协同施工工艺与质量控制方法。施工前采用地质雷达与管线仪全覆盖扫描,建立三维数字模型,基于最小安全避让距离公式优化路径,制定分层开挖方案(软土区0.5~0.8m/层、风化岩0.6~1.0m/层);施工中采用可调节式输送机组合部署(弯道前后加密)与人工辅助协同牵引,基于牵引力与侧压力计算控制电缆受力;施工后研发模块化装配式支架(基座标高误差±2mm、抱箍间距1.2~1.5m)及分层回填夯实(密实度≥95%)。实例应用表明:依托3.8km电力管线工程验证,回填土密实度95.5%~98.1%,电缆绝缘性能良好,运行一年无故障,显著提升了敷设质量与施工效率。

     

    Abstract: To address critical challenges in power cable installation under complex environments—including existing pipeline intersections, variable geological conditions, and narrow working spaces that lead to pipeline damage, sheath deterioration, and positioning deviations—we propose a three-phase collaborative construction process and quality control method integrating "precision detection, combined traction, and modular support systems." Pre-construction phase involves comprehensive ground surveys using geophones and pipeline detectors to establish 3D digital models. Path optimization is performed based on minimum safe clearance distance formulas, with stratified excavation plans (0.5–0.8m per layer in soft soil zones and 0.6–1.0m per layer in weathered rock formations). During construction, adjustable conveyor systems (with increased density before and after curves) are deployed alongside manual-assisted traction, with cable stress control calculated through traction force and lateral pressure analysis. Post-construction, modular prefabricated supports (with base elevation accuracy within ±2mm and clamp spacing of 1.2–1.5m) and layered backfill compaction (achieving ≥95% density) are implemented. Field applications demonstrate that the 3.8-km power cable project achieved backfill density of 95.5%–98.1%, maintained excellent cable insulation performance, and recorded zero operational failures within one year, significantly enhancing installation quality and construction efficiency.

     

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