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基于正交设计法的高压断路器合闸弹跳影响因素分析

Analysis of Influencing Factors of Closing Bounce of High Voltage Circuit Breaker Based on Orthogonal Design

  • 摘要: 合闸弹跳是高压断路器机械特性的核心考核指标之一,其存在会显著加速灭弧室内部电磨损进程,缩短灭弧室整体电气寿命,同时还可能引发电弧重燃、触头熔焊、操作过电压等一系列安全隐患,直接威胁电力系统的稳定运行。为精准识别合闸弹跳的关键影响因素并给出最优参数组合,本文采用正交设计法,选取触头终压力、合闸速度、动触头质量三个工程可调参数作为研究因素,每个因素设置三个典型水平,构建 L9(3?)正交试验方案,以合闸弹跳时间为评价指标开展系统性试验研究。通过极差分析与方差分析,明确各因素对合闸弹跳的影响程度与作用规律,并对理论最优组合进行试验验证。结果表明:触头终压力对合闸弹跳响应具有极显著影响,合闸速度影响显著,动触头质量影响相对较小;最优参数组合下合闸弹跳时间大幅降低,远优于标准限值。研究证实,正交设计法能够以较少试验次数高效定位关键控制参数,为高压断路器操动机构与传动环节的优化设计、参数整定及现场调试提供科学理论依据与工程实践指导。

     

    Abstract: Closing bounce is one of the core assessment indicators for the mechanical characteristics of high-voltage circuit breakers. Its existence will significantly accelerate the electrical wear process inside the arc-extinguishing chamber, shorten the overall electrical life of the arc-extinguishing chamber, and also cause a series of potential safety hazards such as arc re-ignition, contact welding, and operating overvoltage, which directly threaten the stable operation of the power system. To accurately identify the key influencing factors of closing bounce and provide the optimal parameter combination, this paper adopts the orthogonal design method, selects three engineering adjustable parameters including final contact pressure, closing speed, and moving contact mass as research factors, sets three typical levels for each factor, constructs an L9 (3?) orthogonal test scheme, and carries out systematic experimental research with closing bounce time as the evaluation index. Through range analysis and variance analysis, the influence degree and action law of each factor on closing bounce are clarified, and the theoretical optimal combination is verified by experiments. The results show that the final contact pressure has an extremely significant impact on the closing bounce response, the closing speed has a significant impact, and the moving contact mass has a relatively small impact; the closing bounce time under the optimal parameter combination is greatly reduced, far better than the standard limit. The research confirms that the orthogonal design method can efficiently locate key control parameters with fewer test times, providing a scientific theoretical basis and engineering practice guidance for the optimal design, parameter setting and on-site debugging of the operating mechanism and transmission link of high-voltage circuit breakers.

     

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