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汽轮机凝结水泵变频运行水力特性及节能优化

Hydraulic Characteristics and Energy-Saving Optimization of a Turbine Condensate Pump under Variable-Frequency Operation

  • 摘要: 针对凝结水泵低负荷定速节流轴功率偏高问题,以KNL350-400×6型泵为原型建立三维代表级模型,采用SST k-ω模型和MRF方法完成4种转速、5种流量共20个工况。超细与验证网格的扬程差为0.366%,效率差为0.174个百分点;设计点六级等效扬程为254.96 m,相对公开值偏差5.57%。在0.8和0.7负荷需求下,变频轴功率较定速节流降低44.64%和62.45%。降低转速可削减过剩扬程,深度变频需校核泵效率、最低供水压力和系统稳定裕量。

     

    Abstract: To address excessive shaft power caused by fixed-speed throttling of condensate pumps under low-load conditions, a three-dimensional representative-stage model was developed for a KNL350-400×6 pump. Twenty operating conditions covering four speed ratios and five flow rates were simulated using the SST k-ω turbulence model and the multiple reference frame (MRF) approach. The head difference between the ultrafine and verification meshes was 0.366%, and the efficiency difference was 0.174 percentage points. Under the design condition, the six-stage-equivalent head was 254.96 m, with a relative deviation of 5.57% from the published rating. At load-demand ratios of 0.8 and 0.7, variable-frequency operation reduced shaft power by 44.64% and 62.45%, respectively, compared with fixed-speed throttling. Reducing the rotational speed can eliminate excess head; however, deep variable-frequency regulation requires checks of pump efficiency, minimum delivery pressure, and system stability margin.

     

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