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熔炼/搅拌复用变频电源设计与应用

Design and Application of a Multifunctional Variable-Frequency Power Supply for Melting and Electromagnetic Stirring

  • 摘要: 因金属熔炼炉的熔炼和搅拌工艺具有使金属液态溶体温度成分快速均匀、缩短熔炼时间、提高产品质量以及降低生产成本等优势,本文研究设计了一种具有驱动单相熔炼线圈和驱动三相电磁搅拌线圈的一机多用电能变换变频电源。文章首先对单相熔炼/三相电磁搅拌复用变频电源的负载特性参数、主电路方案和调制算法进行设计分析,再根据所带负载的参数特性表详细计算出了主电路各个部分的详细参数并进行了主电路的详细设计,最后本文设计制作了一台样机并用所设计的复用变频电源样机驱动一个5顿的带搅拌功能的熔炼搅拌炉,验证了本文所提方案的可行性。

     

    Abstract: The melting and electromagnetic stirring processes in metal smelting furnaces offer significant advantages, including rapid homogenization of temperature and composition in molten metal, reduced melting time, improved product quality, and lower production costs. In this study, a multifunctional variable-frequency power supply based on power conversion technology is designed, which is capable of driving both single-phase melting coils and three-phase electromagnetic stirring coils. First, the load characteristics, main circuit topology, and modulation strategy of the dual-function power supply for single-phase melting and three-phase electromagnetic stirring are analyzed and designed. Then, based on the load parameter characteristic table, detailed calculations of each component of the main circuit are carried out, and the overall main circuit design is completed. Finally, a prototype is developed, and the proposed multifunctional variable-frequency power supply is applied to drive a 5-ton smelting and stirring furnace with stirring capability, thereby verifying the feasibility of the proposed scheme.

     

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