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风电机组主轴载荷主动支撑控制策略研究

Research on Active Support Control Strategy for Spindle Load of Wind Turbine

  • 摘要: 针对风电机组主轴在复杂风况下承受交变载荷、冲击载荷导致疲劳损伤加剧、使用寿命缩短的问题,提出一种基于自抗扰控制(Active Disturbance Rejection Control, ADRC)与粒子群优化(Particle Swarm Optimization, PSO)的主轴载荷主动支撑控制策略。首先,结合集中质量法与有限元分析,建立风电机组主轴-轴承系统动力学模型,明确主轴载荷的传递路径与动态特性,量化风剪切、塔影效应及电网扰动等多源激励对主轴载荷的影响;其次,设计主动支撑控制系统架构,采用扩张状态观测器(Extended State Observer, ESO)实时估计主轴动态载荷与未建模扰动,通过粒子群优化算法自整定PI控制器参数,结合非线性状态误差反馈补偿,实现主轴载荷的精准抑制与主动支撑;最后,基于MATLAB/Simulink搭建仿真平台,结合某3MW风电机组实际运行数据,与传统PID控制策略进行对比验证。仿真结果表明,所提控制策略能有效降低主轴径向载荷波动幅值32.7%、轴向载荷波动幅值29.5%,减少主轴疲劳损伤累积,提升机组运行稳定性,且在风速突变、电网频率波动等复杂工况下具有更强的鲁棒性。关键词:风电机组;主轴载荷;主动支撑;自抗扰控制;粒子群优化;疲劳损伤

     

    Abstract: Aiming at the problems of increased fatigue damage and shortened service life of wind turbine main shafts caused by alternating loads and impact loads under complex wind conditions, an active support control strategy for main shaft loads based on Active Disturbance Rejection Control (ADRC) and Particle Swarm Optimization (PSO) is proposed. Firstly, combined with the lumped mass method and finite element analysis, the dynamic model of the wind turbine main shaft-bearing system is established, the transmission path and dynamic characteristics of the main shaft load are clarified, and the influence of multi-source excitations such as wind shear, tower shadow effect and grid disturbance on the main shaft load is quantified. Secondly, the architecture of the active support control system is designed. The Extended State Observer (ESO) is used to estimate the dynamic load and unmodeled disturbance of the main shaft in real time, the PSO algorithm is used to self-tune the parameters of the PI controller, and the nonlinear state error feedback compensation is combined to realize the precise suppression and active support of the main shaft load. Finally, a simulation platform is built based on MATLAB/Simulink, and combined with the actual operation data of a 3MW wind turbine, the proposed strategy is compared and verified with the traditional PID control strategy. The simulation results show that the proposed control strategy can effectively reduce the fluctuation amplitude of the main shaft radial load by 32.7% and the axial load by 29.5%, reduce the accumulation of main shaft fatigue damage, improve the operational stability of the unit, and has stronger robustness under complex working conditions such as sudden wind speed changes and grid frequency fluctuations. Keywords: wind turbine; main shaft load; active support; active disturbance rejection control; particle swarm optimization; fatigue damage

     

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