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300MW机组无旁路脱硝CEMS监测优化研究

Research on Optimization of CEMS Monitoring for 300MW Unit Non-bypass Denitrification

  • 摘要: 针对某300MW燃煤机组在无省煤器旁路、无烟气旁路且未采用宽温催化剂条件下,参与电网深度调峰时SCR脱硝系统出现的低负荷烟温偏低、监测信号滞后明显、CEMS数据代表性不足等问题,开展脱硝全流程监测优化研究。搭建覆盖SCR入口全截面、反应器内部、出口全截面及烟囱排放端的多维度监测网络,分析宽负荷范围内烟温、烟气流量、氨氮摩尔比等参数的耦合变化规律,明确低负荷工况下监测偏差的主要来源。引入Smith预估补偿机制解决CEMS采样传输滞后问题,结合抗干扰滤波与宽工况自适应校正方法,构建多算法融合的优化模型,提升低负荷恶劣工况下监测系统的稳定性与测量精度。现场试验表明:优化后系统在30%‐100%全负荷区间内,CEMS数据有效率由80.5%提升至95.8%,浓度响应时间缩短60%以上,氨逃逸监测绝对误差控制在±0.2ppm以内。该方案无需大量设备改造,仅通过监测逻辑与算法改进即可实现宽负荷脱硝精准监测,有效降低环保超标风险,可为同类型无旁路燃煤机组环保合规运行提供工程参考,为深度调峰场景下脱硝监测优化提供理论与技术支撑。

     

    Abstract: Aiming at the problems existing in the SCR De-NOx system of a 300MW coal-fired unit during deep peak shaving—specifically low flue gas temperature at low loads, significant hysteresis in NOx monitoring signals, and insufficient CEMS data representativeness, all under the conditions of no economizer bypass, no flue gas bypass, and without the use of wide-temperature catalysts—this paper conducts research on the optimization of full-process De-NOx monitoring.A multi-dimensional monitoring network covering the SCR inlet full cross-section, reactor interior, outlet full cross-section, and chimney emission end was established to analyze the coupling variation laws of flue gas temperature, flow rate, and ammonia-nitrogen molar ratio across a wide load range, thereby identifying the main sources of monitoring deviation under low-load conditions.A Smith prediction compensation mechanism was introduced to address the CEMS sampling transmission hysteresis. Combined with anti-interference filtering and wide-condition adaptive correction methods, a multi-algorithm fusion optimization model was constructed to enhance the stability and measurement accuracy of the monitoring system under harsh, low-load conditions.Field tests demonstrated that after optimization, within the 30%–100% full load range, the CEMS data validity rate increased from 80.5% to 95.8%, the NOx concentration response time was reduced by over 60%, and the absolute error of ammonia escape monitoring was controlled within ±0.2 ppm.This scheme achieves precise wide-load De-NOx monitoring merely through improvements in monitoring logic and algorithms, avoiding the need for extensive equipment retrofitting. It effectively reduces the risk of environmental non-compliance and provides engineering references for the compliant operation of similar bypass-free coal-fired units, offering theoretical and technical support for De-NOx monitoring optimization in deep peak shaving scenarios.

     

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