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基于旁路软化的间冷循环水水质长效稳定控制技术应用

Application of Long-term Stable Control Technology for Indirect Cooling Circulating Water Quality Based on Bypass Softening

  • 摘要: 火电厂间接冷却循环水系统长期运行会出现总硬度、总碱度持续升高,悬浮物富集、结垢腐蚀滋生等问题,常规加药、定期排污处理方式存在水质波动大、药剂消耗高、水资源浪费严重的缺陷。针对660MW机组间冷循环水系统水质劣化现状,搭建包含预处理、软化、脱碳、精处理的旁路软化处理工艺,配套自动化监测与精准调控系统,确定适配机组运行的工艺参数与控制逻辑。工艺运行后,循环水总硬度稳定控制在50mg/L以内,总碱度低于30mg/L,悬浮物含量≤2mg/L,系统浓缩倍率稳定维持在5.5~6.0。该技术可彻底解决间冷循环水结垢、腐蚀、菌藻滋生问题,缩减系统排污量与药剂投加量,实现循环水水质长期稳定达标运行,适配大型火电机组循环水精细化水处理需求。

     

    Abstract: During long-term operation of indirect cooling circulating water systems in thermal power plants,problems such as continuous increases in total hardness and total alkalinity,accumulation of suspended solids,scaling,corrosion,and microbial growth commonly occur.Conventional treatment methods,including chemical dosing and periodic blowdown,suffer from large fluctuations in water quality,high chemical consumption,and significant water waste.To address the deterioration of circulating water quality in a 660 MW indirect cooling unit,a bypass softening treatment process integrating pretreatment,softening,decarbonization,and polishing treatment was established,together with an automatic monitoring and precise regulation system.The optimized process parameters and control strategies suitable for unit operation were determined.After implementation,the total hardness of circulating water was stably controlled below 50 mg/L,total alkalinity was maintained below 30 mg/L,suspended solids were reduced to ≤2 mg/L,and the system concentration ratio remained stable at 5.5–6.0.The proposed technology effectively mitigates scaling,corrosion,and microbial proliferation in indirect cooling circulating water systems,reduces blowdown volume and chemical consumption,and achieves long-term stable water quality control,providing an effective solution for refined circulating water treatment in large-scale thermal power units.

     

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