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基于SSI协议的卷扬启闭闸门开度监控系统研究与应用

Research and Application of Gate Opening Monitoring System for Winch Hoist Based on SSI Protocol

  • 摘要: 随着水利水电自动化技术持续升级,卷扬启闭机开度监测对枢纽设备安全稳定运行至关重要。传统闸门开度监测方案测量精度有限、抗干扰能力弱、可视化程度低,难以适应复杂工况下的长期监测需求。为解决现有监测技术的现场应用短板,本文开展基于SSI信号编码模块与触摸屏的启闭机开度监控系统研究与工程应用。系统以SSI绝对值编码器为核心采集单元,结合专用位置检测模块直接读取数字信号,由控制程序完成开度解算与数据处理,依托触摸屏实现参数配置、状态显示、超限报警及历史数据查询等一体化功能。结合现场运行工况,系统搭载数据滤波与状态判别机制,有效解决信号波动、通信异常及超限运行等问题,显著提升监测稳定性与连续性。工程应用结果表明,该系统测量精度高、响应迅速、运维便捷,可满足启闭机长期常态化监测要求,有效提升了闸门监控的智能化水平,可为水利启闭设备的自动化改造提供技术参考。

     

    Abstract: With the continuous upgrading of automation in water conservancy and hydropower projects, opening monitoring for winch hoists is critical to the safe and stable operation of hub facilities. Conventional gate opening monitoring schemes suffer from limited measurement accuracy, poor antiinterference performance and insufficient visualization, and cannot meet longterm monitoring requirements under complex working conditions. To address the practical deficiencies of existing monitoring technologies, this paper investigates and applies a hoist opening monitoring system based on an SSI signal encoding module and a touch screen. Taking the SSI absolute encoder as the core acquisition unit, the system directly acquires digital signals through a dedicated position detection module. The control program completes opening calculation and data processing, while the touch screen realizes integrated functions including parameter configuration, status display, overlimit alarm and historical data query. Considering field operating conditions, data filtering and state judgment mechanisms are adopted to handle signal fluctuation, communication anomaly and overrange operation, which greatly improve monitoring stability and continuity. Engineering application results show that the system features high measurement accuracy, fast response and convenient maintenance. It satisfies longterm regular monitoring demands for hoists, improves the intelligence of gate monitoring, and provides technical references for the automation retrofitting of hydraulic hoisting equipment.

     

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