基于浊度反馈与计量泵前馈补偿的含煤废水自动加药控制方法
Automatic Dosing Control for Coal-containing Wastewater Based on Turbidity Feedback and Metering-pump Feedforward Compensation
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摘要: 针对含煤废水固定投药难随水量和浊度变化、沉降时滞又易造成反馈滞后的问题,以400 m3二沉池、50 m3/h循环泵及PAC、PAM基础剂量0.4、0.01 g/L为现场边界,建立逐时浊度约束的0D等效处理龄期模型,提出基础剂量前馈、分段对数浊度反馈、抗积分饱和和计量泵逆模型补偿相结合的自动加药方法,并设置浊度仪异常时保持安全前馈的降级逻辑。四种方法的闭环试验:在平均进水工况下,从5.42 h达到5 NTU,PAC与PAM有效药剂总量151.74 kg,较固定80 L/h投药减少7.48%,泵流量跟踪均方根误差由无逆补偿时的1.00 L/h降至0.09 L/h;240组参数化鲁棒性试验的Abstract: A field-data-constrained automatic dosing method is developed for coal-containing wastewater with a sedimentation volume of approximately 400 m3, a nominal recycle flow of 50 m3/h, and baseline PAC and PAM dosages of 0.4 and 0.01 g/L. An equivalent treatment-age model is constructed from nine discrete turbidity samples. Flow-based dosage feedforward, segmented logarithmic turbidity feedback, anti-windup, and an inverse metering-pump model are combined. In the parameterized average-inflow case, the proposed method reaches 5 NTU at 5.42 h and consumes 151.74 kg of effective chemicals, 7.48% below fixed dosing. The pump-flow tracking RMSE decreases from 1.00 to 0.09 L/h relative to the controller without inverse compensation. The six-hour compliance rate is 89.17% in 240 parameterized robustness runs. These results support pre-commissioning parameter checks and do not constitute field closed-loop validation.
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