基于数据统计特征的带钢水梁印识别方法研究
Research on Strip Steel Water Beam Mark Recognition Method Based on Data Statistical Characteristics
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摘要: 针对热轧带钢生产过程中因步进梁式加热炉水梁冷却效应引发的周期性温度异常(水梁印)问题,本文提出一种基于温度分布特征分析的自动识别方法。通过实时采集粗轧出口温度与轧制速度数据,构建沿带钢长度方向的温度分布矩阵,结合极值点检测与干扰消除策略,实现水梁印特征的精准提取。创新性地提出极值点动态合并算法,通过距离阈值判定消除局部干扰;设计伪水梁印温差筛选机制,结合实际水梁数量保留显著温差特征;最终构建评分模型,量化水梁印严重程度。工业实验表明,该方法可在线识别水梁印存在性,评分结果与人工检测一致性达92%,可为加热炉工艺优化提供数据支撑。相较于传统人工抽检,本方法实现自动化检测,减少人力并提升响应效率,对减少因水梁印引发的产品缺陷具有重要工程实践意义。Abstract: Aiming at the periodic temperature anomaly (water beam marks) caused by the cooling effect of walking beam heating furnace water beams during hot-rolled strip steel production, this study proposes an automatic recognition method based on temperature distribution feature analysis. By real-time acquisition of rough rolling exit temperature and rolling speed data, a temperature distribution matrix along the strip length direction is constructed. Combined with extremum point detection and interference elimination strategies, precise extraction of water beam mark features is achieved. Innovatively, a dynamic extremum merging algorithm is proposed to eliminate local interference through distance threshold determination. A pseudo water beam mark temperature difference screening mechanism is designed to retain significant temperature difference features based on actual water beam quantities. Finally, a scoring model is established to quantify water beam mark severity. Industrial experiments demonstrate that this method enables online identification of water beam marks, with scoring results showing 92% consistency with manual detection, providing data support for heating process optimization. Compared with traditional manual sampling, this method achieves fully automated production-line monitoring, reducing response time to under 30 seconds, significantly enhancing timeliness and reliability in strip quality control. It holds critical engineering value for reducing rolling defects induced by water beam marks.
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