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冷却塔用直驱式永磁同步电机研究

Research on Direct-Drive Permanent Magnet Synchronous Motor

  • 摘要: 针对冷却塔风机齿轮驱动系统存在的传动链长、效率低、维护成本高及漏油等问题,开展对110kW/157RPM冷却塔用直驱式永磁同步电机的电磁设计与优化研究。阐明了其运行机理,确定了电机结构参数。基于有限元法建立了二维仿真模型,完成了空载与额定负载工况下的电磁特性分析。提出了转子磁路改进方案,对比了优化前后电机的性能指标。研究结果表明,优化后电机齿槽转矩降低86.39%,额定负载转矩波动从6.75%降至3.57%,额定输出转矩由6.683kN·m提高至6.703kN·m,显著改善了电机运行平稳性,为同类低速大扭矩永磁电机的工程设计提供了理论依据与技术支撑。

     

    Abstract: Addressing the issues of long transmission chains, low efficiency, high maintenance costs, and oil leakage in the gear drive system of cooling tower fans, research was conducted on the electromagnetic design and optimization of a direct-drive permanent magnet synchronous motor for 110 kW/157 RPM cooling towers. The operating mechanism was clarified, and the structural parameters of the motor were determined. A two-dimensional simulation model was established based on the finite element method, and electromagnetic characteristic analysis was completed under no-load and rated load conditions. An improved rotor magnetic circuit scheme was proposed, and the performance indicators of the motor before and after optimization were compared. The research results showed that after optimization, the cogging torque of the motor decreased by 86.39%, the rated load torque fluctuation decreased from 6.75% to 3.57%, and the rated output torque increased from 6.683 kN·m to 6.703 kN·m, significantly improving the operational smoothness of the motor. This provides theoretical basis and technical support for the engineering design of similar low-speed high-torque permanent magnet motors.

     

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