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矿用牵引变压器多物理场仿真及温度场分析

Multi-Physical Field Simulation and Temperature Field Analysis of Mining Traction Transformers

  • 摘要: 为提高采煤机用牵引变压器运行安全可靠性,深入分析了采煤机用变压器的热源工作机理,建立了变压器的多物理场模型,针对采煤机用变压器外壳底层水冷方案,对铁芯及高低压绕组温升进行仿真,并以可视化的方式呈现变压器温度场及流体场分布。结果表明,采煤机用变压器铁芯和高低压绕组区域存在局部温度最高点,B相绕组温升最高,A、C相较低,但由于采用矩形结构A、C相绕组各方位存在差异,靠近B相一端温度更高。该结论为采煤机用变压器温度监测设计提供参考。

     

    Abstract: To enhance the operational safety and reliability of traction transformers for shearers, the thermal source mechanism of these transformers was thoroughly analyzed. A multi-physics model of the transformer was established. For the water-cooling solution in the base layer of the transformer housing for shearers, simulations of the temperature rise in the core and high/low-voltage windings were conducted, with the distribution of the transformer's temperature field and fluid field visualized. The results indicate that the core and high/low-voltage winding regions of the shearers' transformers exhibit local maximum temperature points, with the highest temperature rise in the B-phase winding, while the A- and C-phases show lower values. However, due to the rectangular structure of the A- and C-phase windings, temperature variations exist across different orientations, with higher temperatures near the B-phase end. These findings provide a reference for the temperature monitoring design of shearers' transformers.

     

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