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非晶合金立体卷铁心变压器抗短路设计与分析

Short-Circuit Resistance Design and Analysis of Amorphous Alloy 3D Wound Core Transformers

  • 摘要: 非晶合金立体卷铁心变压器凭借低损耗特性在能效与环保领域具备显著优势,但非晶合金带材机械强度低、铁心无刚性紧固的结构特点,导致抗短路能力成为制约其安全稳定运行的核心瓶颈。为此,采用优质非晶带材与涂胶工艺强化铁心稳定性、优化绕组绕制结构与压紧方式、改进引线连接与定位设计、采用六点定位油箱结构,对关键部件抗短路进行设计优化。通过短路阻抗、温升及承受短路能力试验,验证非晶合金立体卷铁心变压器在9次短路试验后的相电抗差小于4.0%。

     

    Abstract: Amorphous alloy 3D wound core transformers excel in energy efficiency and environmental protection due to low loss, but their poor short-circuit resistance—stemming from low mechanical strength of amorphous strips and non-rigid core fastening. To achieve this, high-quality amorphous ribbon materials and adhesive coating processes are employed to enhance core stability, the winding structure and compression methods are optimized, the lead connections and positioning design are improved, and a six-point positioning oil tank structure is adopted to optimize the short-circuit resistance of key components. Tests on short-circuit impedance, temperature rise, and withstand capability show phase reactance difference <4.0% after 9 short-circuit tests.

     

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