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低压下户线电动剪包一体化装置设计

Design of Electric Cutting and Insulating Integrated Device for Low Voltage Service Line

  • 摘要: 针对低压配电网用户侧下户线更换、迁改作业中,传统登杆人工剪线与绝缘包裹方式存在的效率低下、安全风险高、绝缘质量一致性差等问题,设计了一种低压下户线电动剪包一体化装置。该装置采用模块化设计理念,由夹线剪线一体装置、液体绝缘胶快速包裹装置及轻量化碳纤维绝缘杆体组成,集成了电动剪切、高空可靠夹持、远程遥控、可视化精准定位、液体绝缘胶快速固化等功能,实现了作业人员全程在地面安全区域完成“剪断-夹持-回收-绝缘包裹”全流程作业。阐述了装置的总体结构、各模块的详细设计与材料选择、核心功能实现原理及关键技术创新点。试验与现场应用表明,该装置能有效剪断截面≤35 mm2的铝线或铜线,绝缘包裹后其工频耐受电压值≥5 kV,绝缘电阻≥30 GΩ;单次作业时间由传统的30 min缩短至12 min以内,效率提升超过62.5%;杜绝了高空坠落与线头坠落风险,绝缘包裹质量均匀可靠,显著提升了低压配电网运维作业的安全性、效率与标准化水平,具有广泛的推广应用价值。

     

    Abstract: Aiming at the problems of low efficiency, high safety risks, and poor consistency of insulation quality in the traditional pole-climbing manual cutting and insulating wrapping method for the replacement and modification of low-voltage service lines on the user side of the distribution network, an electric cutting and insulating integrated device for low-voltage service lines was designed. The device adopts a modular design concept and consists of three main parts: a cutting and clamping integrated device, a rapid liquid insulating tape wrapping device, and a lightweight carbon fiber insulating rod. It integrates innovative functions such as electric cutting, reliable aerial clamping, remote control, visual precise positioning, and rapid curing of liquid insulating tape, enabling operators to complete the entire process of "cutting-clamping-retracting-insulating wrapping" safely from the ground. The overall structure of the device, detailed design and material selection of each module, the principle of core function realization, and key technological innovations are elaborated. Test verification and field application show that the device can effectively cut aluminum or copper wires with a cross-section ≤35 mm2; after insulation wrapping, its power frequency withstand voltage value is ≥5 kV, and the insulation resistance is ≥30 GΩ; the single operation time is shortened from the traditional 30 min to within 12 min, with an efficiency improvement of over 66%; it completely eliminates the risks of falling from height and falling wire ends, and the insulation wrapping quality is uniform and reliable, significantly improving the safety, efficiency, and standardization of operation and maintenance in the low-voltage distribution network, possessing broad promotion and application value.

     

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