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一种变电站互感器用新型快捷短接装置设计

Design of a New Type of Quick Short-Circuit Device for Substation Transformers

  • 摘要: 针对变电站35 kV及以上电压等级的互感器绝缘试验中,传统二次绕组短接方式(软铜线、鳄鱼夹)存在操作复杂、可靠性低、松脱易致设备损坏等问题,设计了一种变电站互感器用新型快捷短接装置。该装置由快拆式短接装置本体、内置铜板短接插座及带公母头的接地装置组成,集成螺柱快速锁紧帽(含强力磁铁)、多分接头香蕉线、弹簧铜片接触结构等设计,实现互感器二次端子的快速定位、牢固连接与安全接地。现场试验及应用验证表明,该装置可将单组端子短接操作时间从传统15 min缩短至5 min,松脱率降至0%,在耐压试验等场景中未出现设备损坏风险,显著提升了互感器运维效率与试验安全性,具有广泛的工程推广价值。

     

    Abstract: Aiming at the problems of complex operation, low reliability, and easy loosening leading to equipment damage in the traditional secondary winding short-circuit methods (flexible copper wire, alligator clip) during the insulation test of 35 kV and above transformers in substations, a new type of quick short-circuit device for substation transformers was designed. The device consists of three parts: A quick-detachable short-circuit device body, a short-circuit socket with built-in copper plate, and a grounding device with male-female connectors. It integrates innovative designs such as a stud quick-locking cap (with strong magnet), multi-tap banana wire, and spring copper sheet contact structure to realize fast positioning, firm connection, and safe grounding of the secondary terminals of the transformer. Field tests and application verification show that the device can shorten the short-circuit operation time of a single group of terminals from the traditional 15 min to 5 min, reduce the loosening rate to 0%, and no equipment damage risk occurs in scenarios such as withstand voltage tests. It significantly improves the transformer operation and maintenance efficiency and test safety, and has broad engineering promotion value.

     

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