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基于疲劳测试的GE风机偏航阻尼系统耐磨性能与寿命评估方法

Wear Resistance and Life Evaluation Method of GE Wind Turbine Yaw Damping System Based on Fatigue Test

  • 摘要: 以GE 2.5 MW风机为对象,针对GE风机偏航阻尼系统在长期交变载荷下关键部件的疲劳磨损问题,提出一种基于疲劳测试的耐磨性能与寿命评估方法。通过建立旋转弹性体振动方程量化动态工况下的磨损行为,构建磨损体积-疲劳损伤阶段的分段函数模型,耦合Miner线性累积损伤准则实现寿命预测。实验结果表明,该方法评估的制动摩擦力波动幅值最大值为570 N,最大耗时为39 ms,仅与指标存在1 ms的偏差,可为偏航阻尼系统设计优化与状态运维提供理论依据。

     

    Abstract: Taking GE 2.5 MW wind turbine as the object, aiming at the fatigue wear problem of key components of GE wind turbine yaw damping system under long-term alternating load, a wear resistance and life evaluation method based on fatigue test is proposed. By establishing the vibration equation of rotating elastic body to quantify the wear behavior under dynamic conditions, the piecewise function model of wear volume fatigue damage stage is innovatively constructed, and the life prediction is realized by coupling Miner linear cumulative damage criterion. The experimental results show that the maximum amplitude of braking friction fluctuation evaluated by this method is 570 N, the maximum time is 39 ms, and there is a deviation of 1 ms from the index, which provides a theoretical basis for the design optimization and state operation and maintenance of yaw damping system.

     

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