XTD-30系列浮筒液位计故障优化研究
Study on Fault Optimization of XTD-30 Series Float Level Gauge
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摘要: 浮筒液位计在炼化板块内广泛应用,某加氢装置所采用的XTD-30系列电动浮筒液位计在一年多以来频繁出现偏差报警,导致调节失效问题,为此,对该系列电动浮筒液位计工作原理及工作特性进行研究,介绍了相关工艺条件、液位计安装方案、液位计算方法及注意事项等,结合现场设备实际使用情况,调查了该系列浮筒液位计偏差报警,分析了液位出现偏差的影响因素,主要为被测介质密度变化影响与环境温度骤变影响。通过现场操作计算密度、液位,以及近一年结合环境温度对液位变化趋势的研究,得到了密度与温度会对液位参数变化产生影响,验证了导致液位偏差的主要影响因素是温度导致密度变化。通过现场调整液位计参数进行量程迁移,提升了液位控制的稳定性,优化保证液位计环境温度稳定的伴热措施,在后续液位调节中保持了稳定。该解决方案及改进措施对后续类似仪表故障的处理具有指导作用,提供了解决此类问题的新思路。Abstract: Float level meter is widely used in the refining and chemical plate. The XTD-30 series electric float level meter used in a hydrogenation unit has frequent deviation alarm for more than one year, resulting in adjustment failure. The working principle and characteristics of this series of electric float liquid level gauge are studied, and the relevant process conditions, installation scheme of the gauge, liquid level calculation method and precautions are introduced. Combined with the actual use of the field equipment, the investigation on the deviation alarm of the series of float liquid level gauge is carried out, and the influencing factors of the liquid level deviation are analyzed. It is mainly influenced by the change of the density of the measured medium and the sudden change of the ambient temperature. Through the field operation calculation of density and liquid level and the study of liquid level variation trend combined with ambient temperature in the past year, it is concluded that density and temperature will affect the change of liquid level parameters, and it is verified that the main influencing factor of liquid level deviation is the change of density caused by temperature. By adjusting the parameters of the liquid level gauge on site, the range migration improves the stability of the liquid level control, optimizes the heat tracing measures to ensure the stability of the ambient temperature of the liquid level gauge, and maintains stability in subsequent liquid level adjustment. The solution and improvement measures have a guiding effect on the subsequent treatment of similar instrument faults, and provide a new way to solve such problems.
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