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红外热成像技术监测电梯曳引机过热故障的实验研究

Experimental Study on Monitoring Overheating Faults of Elevator Traction Machines Using Infrared Thermal Imaging Technology

  • 摘要: 为解决电梯曳引机过热故障难监测问题,基于红外热成像技术构建监测体系,采用分辨率为640×512、测温范围为-20~150 ℃的FLIRT660热像仪,提取定子绕组最高温度等3个特征参数,再结合傅里叶定律建立热传导模型,设计三级故障判定规则(K≤0.3且T≤0.5 K/min为正常)。实验结果显示,定子绕组过载时红外实测温度为95.7 ℃,较正常值高27.5 ℃,K值为0.82;轴承润滑失效时轴承温度为88.9 ℃,较正常值高46.4 ℃。因此,红外热成像技术可精准定位故障,误判率低。

     

    Abstract: To address the difficulty in monitoring overheating faults of elevator traction machines, this study constructs a monitoring system based on infrared thermal imaging technology. A FLIR T660 thermal imager with a resolution of 640×512 and a temperature measurement range of -20~150 ℃ is adopted to extract 3 characteristic parameters, including the maximum temperature of the stator winding. Combined with Fourier's Law, a heat conduction model is established, and a three-level fault determination rule is designed (it is considered normal when K≤0.3 and T≤0.5 K/min). The experimental results show that when the stator winding is overloaded, the infrared measured temperature is 95.7 ℃, which is 27.5 ℃ higher than the normal temperature, and the K value is 0.82. In addition, when the bearing lubrication fails, the bearing temperature reaches 88.9 ℃, which is 46.4 ℃ higher than the normal temperature. Therefore, the infrared thermal imaging technology can accurately locate faults with a low misjudgment rate.

     

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