Abstract: There are numerous of high-voltage electrical equipment and lines in the railway system, and their safe and stable operation is critical to railway transportation.To prevent electric shock accidents,Workers must use insulated tools to maintain a safe distance from live parts when they carry out maintenance and repair work.Issues arising in the testing and management of insulated tools not only result in personal injury and economic losses but also disrupt the normal order of railway safety production. Therefore, higher requirements are placed on the management and maintenance of insulated tools.This paper designs and develops an intelligent identification and statistical analysis system for insulation tools. Control the relevant test equipment hardware through software, implement functions such as identification, testing, data management, data query, data export, status query, and report viewing for insulation tools. Through experimental verification, the system can effectively improve the efficiency and accuracy of insulation tool management, providing strong support for railway safety production.