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基于多级串联反激的超宽高压电源模块设计与实现

Design and Implementation of Ultra Wide High Voltage Power Supply Module Based on Multilevel Series Flyback

  • 摘要: 针对光伏发电与高压变频系统中开关电源存在的功耗高、体积庞大、质量重、成本高昂及稳定性不足等问题,提出一种基于多级串联反激拓扑的超宽超高压输入电源设计方案。该方案在传统反激拓扑基础上,通过4级MOSFET串联结构实现DC 200~1200 V的超宽输入电压范围,显著提升了模块系统的适应性。为优化磁芯损耗,采用EE20磁芯并设计初级与次级线圈匝比为5∶1的功率变压器,结合离线式PWM控制芯片与驱动变压器协同调控,最终实现输出功率40 W、输出电压24 V、效率89.7%的技术指标,电压精度达到0.025%。实验结果表明,该设计具有电路简单、可靠性高、动态均压性能优异等优势,同时具备输出过流、输入欠压及输入防反接保护功能,可有效支撑光伏逆变器与高压变频设备的高效运行,为新能源电力电子领域提供新的技术支撑。

     

    Abstract: Addressing the issues of high power consumption, bulky size, high cost, and insufficient stability in switching power supplies used in photovoltaic power generation and high-voltage variable frequency systems, this paper proposes a design scheme for an ultra-wide and ultra-high voltage input power supply based on a multi-stage series flyback topology. This scheme, building upon the traditional flyback topology, achieves an ultra-wide input voltage range of DC 200~1200 V through a 4-stage MOSFET series structure, significantly enhancing the adaptability of the module system. To optimize magnetic core losses, an EE20 magnetic core is employed, and a power transformer with a primary-to-secondary coil turn ratio of 5∶1 is designed. Combined with offline PWM control chips and drive transformers for coordinated regulation, the final technical specifications achieved include an output power of 40 W, an output voltage of 24 V, and an efficiency of 89.7%, with a voltage accuracy of 0.025%. Experimental research results show that this design possesses advantages such as simple circuit structure, high reliability, and excellent dynamic voltage sharing performance. Additionally, it features output overcurrent protection, input undervoltage protection, and input reverse polarity protection functions, effectively supporting the efficient operation of photovoltaic inverters and high-voltage variable frequency equipment. This provides new technical support for the field of new energy power electronics.

     

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