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核电压力容器主螺栓适配器弹性圆柱销专用安装工具设计

Design of Special Installation Tool for Elastic Cylindrical Pin of Main Bolt Adapter in Nuclear Power Pressure Vessel

  • 摘要: 某核电机组反应堆压力容器整体式主螺栓拉伸机需在现有主螺栓适配器上安装弹性圆柱销及衬套,以实现主螺栓拧入与拧出功能。由于主螺栓已安装在压力容器上,采用普通敲击方法安装弹性圆柱销存在损伤主螺栓孔及主螺栓螺纹的风险,且效率低下,因此设计一种弹性圆柱销压入专用安装工具。针对该核电机组现场工况,设计弹性圆柱销专用安装工具,分析弹性圆柱销所需最大压入力,对关键受力部件进行理论计算,并阐述专用工具使用方法。该安装工具在该核电机组首次大修中成功应用,安全、稳定、高效完成了安装任务。

     

    Abstract: The integral main bolt stretcher of the reactor pressure vessel of a nuclear power unit needs to install an elastic cylindrical pin and a bushing on the existing main bolt adapter to realize the functions of screwing in and out of the main bolt. Since the main bolt has been installed on the pressure vessel, using the ordinary knocking method to install the elastic cylindrical pin has the risks of damaging the main bolt hole and the main bolt thread, and the efficiency is low. Therefore, it is necessary to design and manufacture a special installation tool for pressing in the elastic cylindrical pin. Aiming at the on-site working conditions of a nuclear power unit, this paper designs a special installation tool for the elastic cylindrical pin, analyzes the maximum pressing force required for the elastic cylindrical pin, makes theoretical calculations for the key stress-bearing components, and expounds the use method of the special tool. This installation tool was successfully applied in the first overhaul of a nuclear power unit, and completed the installation task safely, stably and efficiently.

     

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