高压加热器端差异常的多参数关联诊断方法
Multi-parameter Correlation Diagnosis Method for High Voltage Heater Terminal Difference Anomaly
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摘要: 针对现有的加热器异常诊断方法大多侧重于单一信号处理或模型拟合,对高压加热器端差与多系统参数之间的耦合关联考虑不足,导致在复杂工况下诊断精度受限,提出了高压加热器端差异常的多参数关联诊断方法。首先,分析高压加热器上端差和下端差与抽汽压力下的饱和温度、进出口给水温度、疏水温度等特征参数之间的映射关系。然后,进一步构建多参数关联矩阵,以分析抽汽压力、疏水水位、给水流量与端差之间的关联规律及判定阈值。最后,基于关联分析结果,按照参数异常优先级计算抽汽阀流通能力偏差系数、疏水冷却段换热效率等指标,以定位故障根源并完成端差异常诊断。实验结果表明,该方法在7种典型工况下的综合诊断误差均保持在5%以内,显著低于对比方法,具有更高的诊断精度。Abstract: Current heater anomaly diagnosis methods predominantly focus on single-signal processing or model fitting, with insufficient consideration of coupling relationships between high-pressure heater terminal differences and multi-system parameters. This results in limited diagnostic accuracy under complex operating conditions. To address this, this paper proposes a multi-parameter correlation-based diagnostic method for high-pressure heater terminal differences. The study first analyzes the mapping relationships between terminal differences at the upper and lower ends of high-pressure heaters and characteristic parameters such as saturation temperature under extraction steam pressure, inlet/outlet feedwater temperatures, and condensate temperature. A multi-parameter correlation matrix is then constructed to identify correlation patterns and determine thresholds for extraction steam pressure, condensate level, feedwater flow rate, and terminal differences. Finally, based on correlation analysis results, indicators such as extraction steam valve flow capacity deviation coefficient and condensate cooling section heat exchange efficiency are calculated according to parameter anomaly priority levels, enabling fault localization and terminal difference anomaly diagnosis. Experimental results demonstrate that this method maintains comprehensive diagnostic errors below 5% across seven typical operating conditions, significantly outperforming comparative methods with higher diagnostic accuracy.
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