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原油储油罐微水含量在线检测传感器研究

Research on Online Detection Sensor for Trace Water Content in Crude Oil Storage Tanks

  • 摘要: 原油储油罐中油品受到水分污染时会严重影响用油设备的安全性能。研究一种高分子薄膜电容传感器,其基本原理是油液中的水分渗入聚合物薄膜达到平衡后使其介电常数发生变化,对不同介电常数的表征则对应油液中不同的水分质量分数。对该传感器的电路原理、信号传输电路及通信协议进行了设计,试制样机,并对样机进行了对比测试,实验结果表明该传感器的测量精度与标准测试仪的误差较小。

     

    Abstract: When the oil in crude oil storage tanks is contaminated by water, it can severely compromise the safety performance of oil-dependent equipment. This paper investigates a polymer thin-film capacitive sensor, the working principle of which is based on the change in dielectric constant after water molecules permeate the polymer film and reach equilibrium. Different dielectric constant values correspond to different mass fractions of water in the oil. The study details the design of the sensor′s circuit architecture, signal transmission circuit, and communication protocol. A prototype was developed and subjected to comparative testing. Experimental results demonstrate that the sensor exhibits high measurement accuracy, with minimal deviation from standard testing instruments.

     

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