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基于机器视觉的塔筒法兰螺栓孔中心定位方法

Machine Vision Based Method for Tower Tube Flange Bolt Hole Center Positioning

  • 摘要: 为了实现输电铁塔塔筒法兰的自动对接装配,提出了一种深度学习与传统图像处理相结合的定位方法。首先,通过改进的Faster-RCNN模型框定图片中螺栓孔的位置;然后利用灰度化、滤波、Canny边缘检测、边缘筛选处理框定区域的图像,并通过最小二乘法拟合得到法兰螺栓孔中心的二维坐标;最后结合双目深度相机得到法兰螺栓孔中心的三维坐标。实验结果表明,改进后的模型在IoU=0.75条件下的检测准确率达到95%,平均检测时间为0.147 s,定位误差控制在0.91 mm以内。所提出的定位方法可以精准获取塔筒法兰螺栓孔中心的三维坐标,能为输电铁塔的自动对接装配过程提供准确的坐标信息。

     

    Abstract: In order to achieve the automatic docking assembly of the transmission tower flanges, a positioning method combining deep learning and traditional image processing was proposed. Initially, the positions of the bolt holes in the images were delineated through an improved Faster-RCNN model. Subsequently, the image of the delineated area was processed using grayscale conversion, filtering, Canny edge detection, and edge selection. The two-dimensional coordinates of the center of the flange bolt holes were obtained by fitting using the method of least squares. Lastly, the three-dimensional coordinates of the flange bolt hole centers were acquired by combining a binocular depth camera. Experimental results demonstrate that the detection accuracy of the improved model reaches 95% under the condition of IoU=0.75, with an average detection time of 0.147 seconds. The positioning error is controlled within 0.91 millimeters. It is concluded that the proposed positioning method can precisely acquire the three-dimensional coordinates of the center of the tower tube flange bolt holes, providing accurate coordinate information for the automatic docking assembly process of transmission towers.

     

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