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基于数据驱动和知识库的水电机组振动故障诊断系统研究

Research on Hydro-generator Vibration Fault Diagnosis System Based on Data-Driven and Knowledge Base

  • 摘要: 振动现象作为水电机组故障的主要表征形式之一,蕴含了大量的故障数据信息。首先以声检测法作为水电机组振动检测的手段,输出了其监测流程,并以此为核心,构建了水电机组异常振动在线分析系统。该系统架构包括传感器网络、数据采集与传输模块、数据处理模块及数据存储与访问平台四个核心部分。随后为了让水电机组关键设备振动分析更加可靠有效,提出了分别基于数据驱动和基于知识库的两种水电机组振动故障诊断流程。最后以江苏省石梁河水库管理处水电站水轮机组作为案例,验证了两种流程的实际效果,发现基于知识库的流程取得了最好的成绩,故障检测准确率为95%,故障诊断仅需1.5 min。

     

    Abstract: Vibration phenomenon, as one of the main manifestations of faults in hydro-generator units, contains a wealth of fault data information. This paper first utilizes the acoustic detection method as a means of vibration detection in hydro-generator units, outputting its monitoring process. Based on this, it designs and constructs an online abnormal vibration analysis system for hydro-generator units, which includes four core components: sensor network, data acquisition and transmission module, data processing module, and data storage and access platform. In order to make the vibration analysis of key equipment in hydro-generator units more reliable and effective, this paper proposes two processes for vibration fault diagnosis based on data-driven and knowledge base approaches. Finally, using the case study of the water turbine unit at the Shilianghe Reservoir Hydroelectric Power Station in Jiangsu Province, the practical effects of the two processes are verified, with the knowledge base-based process achieving the best results, showing a fault detection accuracy of 95% and a fault diagnosis speed of only 1.5 minutes.

     

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